Freshwater crayfish are in increasing global demand. While global markets are large (US$7.6 billion), demand consistently exceeds supply. This is due to traditional production methods that are labour-intensive, season- dependent and fraught with inbreeding impacts (poor growth, survival and yield).
At home in optimal conditions, not too hot, not too cold, just right. Good food and good company.
Dr Elliott instructing the breeding facility technicians on how to use the data tracking system.
In addition, traditional seedstock (crayling) production for restocking requires the use of up to 30% of production ponds, significantly reducing production efficiencies. The outcomes have a direct impact on the industry’s ability to meet market demands and are unsuitable for intensive production systems. A solution to this problem will revolutionize the redclaw industry and provide opportunities to capture significant unmet market demands.
Back in 2016, we strongly believed – albeit naively – that if we only took over the hatching component from a local operator, we would achieve aquaculture Eldorado. After all, we had years of aquaculture experience, coupled with a strong science and research background and relevant biosecurity procedural know-how with which to solve the hatching part of the puzzle, which involved primarily advanced diagnostics and antibiotic-free disease treatment, and we hoped that all other parts of the process would fall into place. Little did we know we were just at the very beginning of an arduous journey of discovery and eye-opening operational experiences.
Early in the process, we identified two major obstacles impacting operational capacity and survival rates of our craylings: irregular supply of eggs and the state of “health” of the eggs we received. Further analysis of other components of the system revealed that the fishmeal-based diet we used to start with proved detrimental and actually exacerbated the poor health of the larvae. We were forced to rethink the operational paradigm in favour of a more intelligent and unifying solution involving all components of the system: broodstock genetics, egg supply, health and diet.
At this stage, we’ve undertaken three strategic decisions: launch a high-tech selective breeding program, establish a controlled, intensive breeding facility and develop a fishmeal-free diet to suit redclaw at various life stages.
While initially our plans were limited to setting up an advanced SOTA diagnostics lab and hatchery, financial, spatial and temporal constraints have necessitated further out-of-the box solutions and, in line with our newly agreed-upon paradigm shift, we’ve opted to establish a world-first vertical breeding system for freshwater crayfish combined with our own high-tech breeding program and facility.
Using ACH production technologies and hatchery-produced craylings, redclaw can reach up to 300 grams in less than one year, thus increasing market appeal in premium market sectors due to its lobster-like appearance.
Stage 1 hatchings—Australian Crayfish Hatchery
Stage 2 crayling—Australian Crayfish Hatchery
Disease is one of the major risks in all aquaculture sectors and ACH has the advantage of proprietary bacteriophage technology, a natural and sustainable antimicrobial, with which to manage and treat bacterial infections at all life stages (egg to farm) without the need for antibiotics.
The ACH team has developed production and RAS technologies relevant to a range of freshwater crayfish species including C. destructor, C. cainii and Procambarus clarkii. Since the beginning in 2016, production has increased more than tenfold – limited only by egg supply. The hatchery and larval rearing facility are fully climate controlled and can produce up to six million craylings per year with a footprint less than 100 square meters.
ACH technologies target the establishment of intensive redclaw production farms (IRPF), considered a highly sustainable agribusiness, through integrated aquaculture and agriculture systems. The development of IRPFs can contribute to water efficiency objectives through multiple uses of water. In general, high production efficiencies are achievable, as wastewater from production can be used to irrigate another crop. This water is high in plant nutrients due to crayfish wastes and thus achieves two crops from a single unit of water. IRPF can also be considered a sustainable seafood system in the context of climate change and sustainability in relation to its low emissions compared with other agricultural land uses (e.g. beef), and it contributes to employment and education in rural and remote areas.
Craylings being measured prior to shipping to the destination pond.
Baby eyed-eggs prior getting ready to hatch.
Nutrition has a major impact on health and survival. ACH has developed a fishmeal-free feed for crayfish hatchlings (no live feeds) and broodstock. The feeds are based on insect-derived protein which is produced onsite – maintaining a high level of biosecurity – and is both sustainable and renewable.
Preliminary trials have shown an increase in crayling survival from less than 50% to greater than 90% compared to traditional fishmeal-based larval feeds. In addition, an unexpected benefit was also quickly realized. The fishmeal-based feeds led to high ammonia levels requiring extensive biofiltration and water quality management to control. In contrast, using our Entomix diet, we recorded a dramatic reduction in ammonia – a significant bonus in RAS facilities, reducing labor and production costs.
ACH is currently undertaking high-level trials to investigate the effect of Entomix on broodstock health, fecundity and egg quality to further optimize our production technologies. Early-stage trials have shown great promise, with an average fecundity of 12 eggs per gram of female and greater than 95% egg survival to hatch.
ACH’s core mission is to transform and help the redclaw crayfish industry reach its full potential and occupy the place it deserves on both the national and global scene.
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